STEAM STERILIZER AUTOCLAVE

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The steam sterilizer is sterilisation of medical and microbiological labs equipment, for sterilization of glass wear, garment, and surgical instruments.

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High-Pressure Steam Autoclave manufactured by us are the most versatile and flexible designed to meet the widest requirements of the Hospital and Pharmaceutical Industry.

We offer any specific sterile requirement and meet User's R & D and Production requirement with Standard or customized model of the sterilizer.

Features :

• Steam Jacketed for better Uniformity of the heat Distribution. ( Technology for fast Sterilization cycle and low cost operating ).
• Single or double door with Sliding or Hinged door options
• Automatic Printing facility for control in case of heat labile materials.
• The touch-screen for visual process control and connections for measuring signals and printers.
• Remote support connection
• Online Printing and recording confirming to 21 CFR PART 11.
• 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided]
• Contamination Seal to prevent cross-flow of air between the clean and unclean area.
• Validation ports for insertion of temperature sensors for thermometric testing.

Programs :

• HPHV Cycle
• Fast Exhaust Cycle
• Slow Exhaust
• Chamber Leak Test Cycle
• Bowie-Dick Test Cycle
• AOP Cycle ( FOR Liquid Solution Sealed in Ampoule & Vial)

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Processing of bungs (electrometric closures for drug containers) is of high concern since they play a significant role in the quality and life of the final product.
The need for correct processing technology is even more important considering the complexities in the compounding of the rubber used for the closures and the non-compliance to GMP by the manufacturers of the electrometric closures.
Considering the criticality of bung processing, our engineers at POERTECH with over 20 years of varied technical experience developed a unique 5 in 1 approach as against the conventional method of closure processing.
FEATURES :
Rotating carriage : We have designed the rotating carriage that has a triangular cassette sections with perforated sides for hooking the bungs.
Sprinkling manifold : The machine is provided with sprinkling manifold arrangement over the rotating carriage to enables uniform sprinkling over the entire lot.
Fluidisation manifold : For rigorous fluidization, the Fluidization manifold causes turbulence in the water soaked bungs for effective cleaning.
Triple Punch Cleaning system is implemented to ensure through cleaning and sterilization of the closures. This would comprise of the three sub stages mentioned here. A fluidization system with sterile air for mild turbulation of the closures.An overflow system for removing the floating scum and dirt removed from the closures.A recirculation system with filtration for eliminating the dirt released during the process. This also helps in conserving the different process mediums thereby controlling process cost.
Facility to sample drain water automatically by the Online Conductivity sensor to ensure Proper washing of the bung.
Clean In Place system (CIP) : The BUNG PROCESSOR is fitted with a Clean In Place (CIP) system for washing the chamber and the rotating carriage to prevent the released dirt to be carried out from one phase to subsequent phase. This is particularly important before the start of the "Rinse with purified water" and "Sterilization" phases.
Drive System : POWERTECH developed friction drives to prevent direct metal to metal contact for superior process. Specially developed plastic gears are used to ensures no particle generation during the process and allows the absence of any lubrication.A special non-lubricated mechanical seal is used for pressure and vaccum tight operation of the driving system.
Dual Operation : The BUNG PROCESSOR is designed for a unique dual operation.To saves additional investment and space.

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Saturated Steam Sterilizer prepared by POWERTECH INDUSTRIAL EQUIPMENTS are the most versatile and flexible designed to meet the widest requirements of the Hospital and Pharmaceutical Industry. We offer any specific sterile requirement and meet User's R & D and Production requirement with Standard or customized model of sterilizer. Features :
• steam Jacketed for better Uniformity of the heat Distribution. ( Technology for fast Sterilization cycle and low cost operating ).
• Single or double door with Sliding or Hinged door options
• Automatic Printing facility for control in case of heat labile materials.
• The touch-screen for visual process control and connections for measuring signals and printers.
• Remote support connection
• Online Printing and recording confirming to 21 CFR PART 11.
• 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided]
• Contamination Seal to prevent cross-flow of air between the clean and unclean area.
• Validation ports for insertion of temperature sensors for thermometric testing. Programs :
• HPHV Cycle
• Fast Exhaust Cycle
• Slow Exhaust
• Chamber Leack Test Cycle
• Bowie Dick Test Cycle
• AOP Cycle ( FOR Liquid Solution Sealed in Ampoule & Vial )

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Horizontal Autoclave manufactured by POWERTECH are the most versatile and flexible designed to meet the widest requirements of the Pharmaceutical And Hospital Industry Powertech offer any specific sterile requirement and meet User's R & D and Production requirement with Standard or customized model of sterilizer.

Features :

• steam Jacketed for better Uniformity of the heat Distribution. ( Technology for fast Sterilization cycle and low cost operating ).
• Single or double door with Sliding or Hinged door options.
• Automatic Printing facility for control in case of heat labile materials.
• The touch-screen for visual process control and connections for measuring signals and printers.
• Remote support connection.
• Online Printing and recording confirming to 21 CFR PART 11.
• 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided].
• Contamination Seal to prevent cross-flow of air between the clean and unclean area.
• Validation ports for insertion of temperature sensors for thermometric testing.

Programs :

• HPHV Cycle
• Fast Exhaust Cycle
• Slow Exhaust
• Chamber Leack Test Cycle
• Bowie Dick Test Cycle
• AOP Cycle ( FOR Liquid Solution Sealed in Ampoule & Vial )

Sizes available from 85 lts. to 30,000 lts.

Main Applications :

• Empty glassware (e.g. vials, ampoules, bottles)
• Stoppers
• Inox equipment and instruments
• Inox machine parts
• Empty containers
• Filters and accessories
• Rubber materials
• Textiles
• Liquid solutions and culture media in sealed or unsealed containers (e.g. vials, bottles, ampoules)
• Plastic materials (able to withstand usual temperatures for saturated steam sterilization)
• Animal cages

Approx. 9 Lakh / Piece Get Latest Price

Super Heated Water Spray Sterilizer manufactured by us are designed for cGMP to perform terminal sterilisation of large volume infusion / Parenteral solution in a Non-deformable container (e.g. glass bottles) as well as in containers deformable by differential pressure under Heat exposure (e.g. plastic bottles, plastic bags) proven to withstand sterilization condition by hot water spray.

Working Principle:
The working principle of Autoclaves is based on the automatic counter pressure by injection of compressed air into the chamber during the entire cycle to minimize the differential pressure across the containers generated by the exposure to heat.

Using a sanitary-type centrifugal pump, water from the bottom of the chamber will be circulated through a heat exchanger.

After that water will be circulated into the upper part of the chamber and it will be distributed on the load by a system of spray nozzles.

Water is maintained in liquid form at superheated temperature due to positive pressure in the chamber and thereby efficiently sterilizes the load.

Positive pressure is maintained in the chamber that counterbalances pressure build up in flexible containers thus preventing container bursting or deformation.

FEATURES :

• Design for installation on the floor ( for loading with in-chamber & transfer trolley) or pit mounted (for loading at floor level with in/out trolleys or automatic loading/unloading units)
• Single or double door with Sliding or Hinged door options to suit client specific requirements.
• Cylindrical single-wall chamber in highly finish AISI 316L stainless steel.
• Chamber pipings and fittings in AISI 316L stainless steel, Tri-clover clamp connection.
• Water spray distribution headers fitted with nozzle suitably located to assure water uniform distribution on the product with consequent excellent temperature uniformity throughout the entire load.
• High efficiency plate type heat exchanger, in AISI 316L S.S., for recirculation of heating / cooling water.
• Pressure Monitoring inside the chamber by pressure transmitter.
• Water level monitoring inside the chamber by sight level assembly and capacitive level sensors.
• Automatic Printing facility for control in case of heat labile materials.
• The touch-screen for visual process control and connections for measuring signals and printers.
• Remote support connection
• Online Printing and recording confirming to 21 CFR PART 11.
• 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided]
• Contamination Seal to prevent cross-flow of air between the clean and un-clean area.
• Validation ports for insertion of temperature sensors for thermometric testing.

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Water For Injection Plant multi-column distillation plant is based on FINN AQUA design and it produces pyrogen-free sterile water (W. F. I.) which meets the requirement of Indian, British & United States Pharmacopoeia. The WFI produced by these plants is quite economical due to low maintenance and low operational cost.

Features :

• All contact parts are SS 316 / SS 316 L quality and are electropolished.
• All fittings, sanitary tri clover type.
• The double safety provided in the first column as boiler steam is present there.
• PLC based fully automatic panel board provided with the printer.
• The design is compact & economical.

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We Designed ergonomically, our portable autoclaves feature long years of worry-free performance, maximum efficiency and safe operation. Being compact in design, these systems occupy very low bench space; hence, perfect for places where space is a major issue. They are also simple to use, operator needs to special training prior using. No installation is needed, all you need plug and use.

Each unit constructed with heavy gauge aluminum or stainless steel material (optional). The chamber generates steam pressure 15 psi to 18psi under working temperature 121°C to 140°C. Each system is tested on certain parameters of successful sterilization ensuring safe operation always. These portable autoclaves are equipped with safety devices that protect operator and samples from over-pressure, over current and other mishandling conditions.

Features:

 

 

Specifications:

 

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Multi Column Distillation Plant is based on FINN AQUA design and it produces pyrogen free sterile water (W. F. I.) which meets the requirement of Indian, British & United States Pharmacopoeia.
It is available from 50 ltrs/hr (Lab Model) to 3000 ltrs/hr. The WFI produced by these plants is quite economical due to low maintenance and low operational cost.

Special Features :

• All contact parts are of SS 316 / SS 316 L quality and are electropolished.
• All fittings, sanitary triclover type.
• Double safety provided in the first column as boiler steam is present there.
• PLC based fully automatic panel board provided with printer.
• The design is compact & economical.
• 5 years guarantee for columns and free replacement will be given if columns will be found cracked.

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We are The Manufacturer of Vertical Autoclave .Our Manufacturer Autoclave solutions offered are designed for meeting the process application demands of Bacteriological & Research laboratories, Medical, Clinical & Pharmaceutical units, Fertilizer Plants, Breweries, Soft drink manufacturing and other establishments. These are ideal for critical applications that require assured as well as reliable total destruction of all living micro- organisms. For delivering consistent performance, these come in superior construction standards including inner chamber made of stainless steel and outer body made of mild steel that comes in painted finish for achieving rust free performance. Further, the lid comes fitted with Spring Loaded Safety Valve, Pressure Gauge, Manual Exhaust Valve, and Water Level Indicators so as to achieve consistent and smooth performance.  

Applications:

• Autoclave Vertical are most ideal for critical applications requiring assured and reliable total destruction of all living micro- organisms.
• Autoclave Vertical is ideal tool for Laboratories, Hospitals, Nursing Homes, R&D labs etc.

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We are manufacturers of Hydrothermal Autoclave